Elements and Performance Criteria
- Confirm non-routine job specifications
- Set up reels
- Unwind and rewind reels are set up and adjusted according to job specifications
- Webbing procedures are carried out according to non-routine job specifications
- Web-control system is set up and adjusted according to job specifications
- Reels are spliced/joined according to job specifications
- Printed web viewing devices are set up and adjusted according to job specifications
- Folder and sheeter are set up and adjusted according to job specifications
- Set off / marking prevention devices are set up and adjusted according to job specifications
- Select and prepare inks and additives
- Inks, dyes or additives are selected according to job specifications and end-user requirements
- Quality and suitability of inks, dyes or additives are checked and appropriate action is taken
- Inks, dyes and additives are prepared according to WHS requirements, and manufacturer’s/supplier’s instructions with suitable precautions to minimise waste
- Correct colour and weight/volume of ink are mixed and prepared to match requirements of the printing process and job specifications
- Formulation of ink, colour match and approved colour are appropriately recorded
- Inks, dyes and additives are appropriately labelled, handled and stored according to manufacturer’s/supplier’s instructions to prevent damage and hazards to personnel, and to prolong shelf life
- Set up machine for complex gravure printing
- Gravure cylinders are selected, installed, set up and adjusted according to job specifications
- Impression roller is set up and adjusted according to job specifications
- Inking system / doctor blade is set up and adjusted according to the gravure process and job specifications
- Drying system is set up and adjusted according to job specifications
- Conduct proof run
- Material to be used for proof is organised correctly
- Machine is operated according to manufacturer’s and enterprise procedures to produce a specified proof
- Production does not commence without client approval or authority where appropriate
- Results are interpreted and adjustments are carried out according to product and machine specifications to determine adjustment requirements